My only requirement was that I could make it without buying any more tools (I own a tool box, a drill and a cheap hand saw). I found a plan that required only drilling, and added only a few modifications of my own.
Logic:
1. I wanted to use PVC pipes as the legs, because then I could make them different heights, if I changed my mind in the process of building. Also, a PVC pipe cutter is only $15, and the end attachment that goes into the PVC pipe was the easiest way to attach the legs to the plywood2. I wanted to be able to rearrange the platforms to be able to use latitudinally or longitudinally, depending on the adventure. The idea was that if we needed to add another seat, than the platforms should go in longitudinally. Additionally, if they could be stacked in that position, then we could also fit our bikes in while traveling
3. The platforms had to be easy to get in and out
4. With no carpentry skills whatsoever, I had to be able to do this without anyone else's help.
5. I actually wanted the center support to be removable, in case we found we didn't need it (turns out we don't need it right now)
After some careful measuring inside the Element, and consulting the plan linked above, I headed off to Home Depot.
Materials:
(2) 2'x4' 3/4" thick plywood
(10) 2" diameter PVC caps that fit on the end of the 2" pipe- this was the hardest part to find
(1) 10' length of PVC (actually ABS) pipe, 2" in diameter
(26) 1-1/4" bolts, with accompanying nuts and washers. I ended up choosing carriage bolts, after careful consultation with my helper at Home Depot.
(4) turnbuckles (I didn't know what those were until I went to Home Depot)
(4) loops that screw into the board, to attach to the turnbuckles
(1) PVC pipe cutter
(1) piece of 4x8' carpet (with a little room to spare)
(1) tub of carpet glue and spackle
Here are most of my materials:
After measuring the inside of the Element multiple times, I began construction.
Before long, I was putting in both platforms to make sure they fit!
And here is the final product, in use!
We can fit almost all of our gear underneath, and the boxes slide out to give us access to our food and supplies. The boxes are 11" in height, and just make it underneath, without the lids. We use a queen size air mattress to sleep on. If we needed more headroom, we could get a foam mattress (the air mattress is nearly 7" high, when filled). We can still sit up on the bed, though, so it's been fine so far.
The platform reaches to the end of where the seats fold down, so the end of the air mattress is supported:
As you can see, we still use the dashboard for storage. |
The Element's back hatch works as a table while camping:
Cody loves it, too!
Luckily we aren't too tall!